EcoCvelox – High-pressure waterjet deburring combined with low-pressure processes for cleaning
Process-reliably and reproducibly deburred and cleaned parts are crucial for the quality of subsequent processes such as bonding, sealing and assembly as well as for perfect product function.
With the completely new system concept EcoCvelox, Ecoclean offers a highly flexible, modular solution for cost-efficient high-pressure waterjet deburring and cleaning in a single procedure. The process-dependent configurable and expandable machine with integrated linear transport system enables processing of parts with dimensions up to 200 x 200 x 200 mm cycle times of only 15 seconds per palette in the so-called one-piece flow.
An integrated CAD/CAM interface allows for quick and easy programming of the high-pressure deburring process – either with a single spindle or a high-pressure turret with up to five tools. In combination with an innovative system for parts handling, it ensures that process operations for new workpieces can be implemented in the shortest possible time.
Component cleaning and drying can be carried out by means of injection flood washing, spraying, controlled rinsing and ultrasound, as well as high-speed blowing and vacuum drying. The system can be loaded automatically with a robot or portal system as well as manually.
Technology & Solutions
With the EcoCvelox, Ecoclean offers an innovative system concept for the efficient high-pressure waterjet deburring and cleaning of components:
- Combined high-pressure waterjet deburring with different low-pressure cleaning processes
- Compact system concept with an integrated highly dynamic linear transport system
- Individually configurable and process-dependent expandable modules
- For machining components up to 200 x 200 x 200 mm
- Cycle times of only 15 seconds per pallet
- High-pressure waterjet deburring with a single spindle or high-pressure turret with up to five different tools
- CAD/CAM interface can be integrated for simple and fast programming of the deburring module
- Component cleaning by means of injection flood washing, spraying, targeted rinsing and ultrasound
- Component drying with high-speed blowing and/or vacuum drying
- The system can be loaded automatically with a gantry or with a robot as well as manually
- Optionally with one-sided or opposite loading and unloading
Applications
With the EcoCvelox, Ecoclean offers an innovative solution for combined deburring, cleaning and drying of components in one system – for a variety of components such as:
- Aluminium die-cast components of any kind (housings, brackets, pump parts)
- Hydraulic cylinders
- Brake cylinders
- Valves of any kind
- Injection systems (valves, pumps, common rail)
- Turbine wheels with shaft, bearing housings, turbine housings
- Gearbox and clutch housing
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