Table of Contents
1. Introduction
2. The EcoCvelox Advantage
2.1 Modular Design for Customization
2.2 HighPressure Water Jet Technology
2.3 Flexible Component Handling
3. System Components and Processes
3.1 Deburring Module
3.2 Cleaning Module as a component cleaning machine
3.3 Drying Module
4. Parts and Handling
4.1 Recognizing and Handling Components
4.2 Integrated Camera System
4.3 Linear Motor Technology
5. Operation and Maintenance
5.1 User-Friendly Interface
5.2 CAD/CAM Interface for Programming
5.3 Easy Maintenance Access
6. Efficiency and Flexibility
6.1 Optimal ProcesstoCycle Time Ratio
6.2 Short Cycle Times and Compact Layout
6.3 High Flexibility for Different Components
7. Future-Oriented Features
7.1 Expandability
7.2 3DPrinted Component-Specific Spindle Tools
7.3 Intuitive Operator Guidance
8. Frequently Asked Questions (FAQs)
8.1 How does EcoCvelox streamline the deburring process?
8.2 What makes the modular design of EcoCvelox unique?
8.3 How is the EcoCvelox system maintained?
8.4 Can EcoCvelox handle a variety of component sizes?
8.5 Is the system suitable for new component introductions?
8.6 What are the benefits of 3Dprinted spindle tools?
8.7 How does EcoCvelox contribute to a sustainable manufacturing approach?
1. Introduction
In the realm of CNC manufacturing, the EcoCvelox by Ecoclean stands as a revolutionary solution, seamlessly integrating deburring, cleaning, and drying processes into a compact, modular CNC system. This blog delves into the EcoCvelox advantage, system components and processes, efficient parts handling, operational aspects, and its future-oriented features as a component cleaning machine.
2.The EcoCvelox Advantage
2.1 Modular Design for Customization
The EcoCvelox introduces a modular design that adapts to the evolving needs of the manufacturing process. This flexibility allows for easy addition or removal of modules, optimizing the system configuration and extending functionality as required. The result is a cost-efficient and powerful deburring and component cleaning machine with a design tailored to specific manufacturing processes.
2.2 High-Pressure Water Jet Technology
A distinctive feature of EcoCvelox is its high-pressure water jet deburring, cleaning, and drying capabilities in a single component cleaning machine. Traditionally, these processes demanded separate systems from different manufacturers. With EcoCvelox, the intelligent, modular system concept combines these operations, setting new benchmarks for flexibility, cycle time, user-friendliness, and accessibility.
2.3 Flexible Component Handling
EcoCvelox offers unmatched flexibility in component handling. Whether it’s automatic loading through gantry or robot, or manual loading, the system accommodates diverse options. Loading points at opposite ends of the machine provide operational convenience, making it adaptable to various production setups, including island production and transfer lines.
3. System Components and Processes
3.1 Deburring Module
The modular design of EcoCvelox facilitates high-pressure deburring through translatory motion with up to 8 axes. A single spindle, or optionally, an HD turret with various high-pressure tools, ensures efficient deburring. The system offers rapid tool changes, a stainless steel medium tank, and optional features like an exhaust air system, cooling bath, and more.
3.2 Cleaning Module as a component cleaning machine
Equipped with a 450-liter stainless steel tank and integrated pre-filtering and heating, the cleaning module utilizes injection flood washing, spray cleaning, targeted rinsing, and an ultrasonic cleaning process. Optional high-speed blow and vacuum drying complement the system, ensuring thorough and efficient cleaning making for a reliable component cleaning machine.
3.3 Drying Module
The drying module incorporates a process vessel for vacuum drying, coupled with a rotary vane vacuum pump. Optional features include a second process tank, pre-drying by high-speed blow drying, and low-maintenance vacuum pumps with screw rotors.
4.Parts and Handling
4.1 Recognizing and Handling Components
The EcoCvelox system accommodates components with dimensions of 200 x 200 x 200 mm, loaded on pallets. Automatic loading options include portal, robot, or manual loading, with recognition facilitated by an integrated camera system.
4.2 Integrated Camera System
The integrated camera system ensures precise component recognition, enhancing operational efficiency and allowing for seamless integration into various production setups.
4.3 Linear Motor Technology
Integrated linear motor technology facilitates fast loading and unloading, with part transport speeds ranging from four to five meters per second.
5.Operation and Maintenance
5.1 User-Friendly Interface
The EcoCvelox features a 19″ HMI flat touch screen for intuitive control and operator guidance. The integrated CAD/CAM interface enables quick and easy transfer of data from part design for high-pressure deburring programming.
5.2 CAD/CAM Interface for Programming
The CAD/CAM interface streamlines program creation, enhancing operational efficiency and reducing programming time. The system also ensures easy maintenance access during production.
5.3 Easy Maintenance Access
Maintenance is simplified through separate maintenance openings, allowing rapid exchanges of high-pressure tools.
6.Efficiency and Flexibility
6.1 Optimal Process-to-Cycle Time Ratio
EcoCvelox achieves an optimum ratio of process to system cycle time, ensuring efficiency in deburring, component cleaning, and drying processes making it a prime choice in component cleaning machines.
6.2 Short Cycle Times and Compact Layout
With cycle times as short as 15 seconds per pallet, EcoCvelox delivers a compact layout suitable for various workpiece dimensions. Short changeover and conversion times contribute to overall system efficiency.
6.3 High Flexibility for Different Components
The system’s individually configurable modular design allows for easy adaptation to new components, ensuring a high degree of flexibility in manufacturing processes. Various combinable component cleaning machines further enhance adaptability.
7.Future-Oriented Features
7.1 Expandability
EcoCvelox is designed to be future-oriented, offering expandability to meet evolving customer requirements. This ensures long-term relevance and adaptability to changing manufacturing needs.
7.2 3D-Printed Component-Specific Spindle Tools
An innovative aspect of EcoCvelox is the use of 3D-printed component-specific spindle tools, reflecting a forward-looking approach to manufacturing technology.
7.3 Intuitive Operator Guidance
The system provides intuitive operator guidance, making it easy for operators to navigate and utilize its features efficiently. Fast program creation through the CAD/CAM interface further enhances usability.
8. Frequently Asked Questions (FAQs)
8.1 How does EcoCvelox streamline the deburring process?
EcoCvelox streamlines deburring through its high-pressure water jet technology and modular design, ensuring efficient translatory deburring with up to 8 axes.
8.2 What makes the modular design of EcoCvelox unique?
The modular design allows for easy customization, adapting to changing manufacturing needs. Modules can be added or removed, optimizing the system configuration.
8.3 How is the EcoCvelox system maintained?
Maintenance is simplified through easy access points, separate maintenance openings, and rapid exchanges of high-pressure tools.
8.4 Can EcoCvelox handle a variety of component sizes?
Yes, EcoCvelox accommodates components with dimensions of 200 x 200 x 200 mm, offering flexibility in handling various component sizes.
8.5 Is the system suitable for new component introductions?
Absolutely, the system’s modular design and innovative handling system make it easy to introduce new components, ensuring adaptability to evolving manufacturing requirements.
8.6 What are the benefits of 3D-printed spindle tools?
3D-printed spindle tools offer component-specific customization, contributing to enhanced efficiency and precision in the manufacturing process.
8.7 How does EcoCvelox contribute to a sustainable manufacturing approach?
The system contributes to sustainability through energy-efficient features, including an optional energy-efficient circulating air system that eliminates exhaust air production.
In conclusion, the EcoCvelox stands as a testament to innovation in CNC manufacturing, offering a comprehensive solution for deburring, cleaning, and drying processes. Its modular design, high-pressure water jet technology, and future-oriented features position it as a game-changer in the industry, meeting the evolving needs of modern manufacturing.
