Success Stories – Innovative ideas for your advantage
With more than 70 years of experience in the cleaning technology, SBS Ecoclean Group, formerly known as Dürr Ecoclean, builds technical cleaning applications and water-based surface treatment processes. A wide audience from the industrial market right from the automotive to manufacturers for medical and optical equipment appreciate our technology and our services.
Our state-of-the-art machines cater to a wide variety of industrial parts cleaning applications across the industrial markets in India and all over the world. These machines are currently used to clean components for the manufacturers from Automotive & E-Mobility, Non-Metallic, Aerospace, Railways, Metal Working, Precision Optics industries.
Here are some of our industry-focused applications,
Automotive & E-Mobility:
Automobile engine and transmission components need a high grade of precision and efficiency and its even a slight exposure to contaminants can contribute to energy inefficiency and degradation of functionality. These unfinished parts need to be cleaned thoroughly before they can undergo surface finishing or assembly. Technical cleanliness requirements are evolving further with new BS-VI emission norms in India.
The optimum cleanliness is also required for the rising e-mobility market with high production of components used in electric vehicle manufacturing such as battery trays, rotors, stators, shafts and transmission parts.
Cleaning applications are,
- Cylinder Heads and Cylinder Blocks
- Crankshafts, Camshafts and Connecting rods
- Battery Trays
- Gears & Transmission parts
- Fuel injection systems
- Brake components
- Turbochargers and Compressor components
- Steering system and Pumps
- Electric motor assembly parts
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Non-Metallic:
Non-metallic components demand specific particulate cleanliness with a high precision rate. Components range from cold-formed and deep-drawn components to plastic injection mouldings and assemblies, e.g., for airbags, restraint systems, brakes, and active and passive safety device.
Few of the cleaning applications are,
- 3D printed parts / Additive manufacturing
- Rubber Seals and O-Rings
- Tubes and end caps for fuel filters
- Injection moulded parts for exhaust systems
- Plastic bins
- Battery packs
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Aerospace:
The aerospace industry relies on machined parts produced to demanding levels of quality and consistency when there are safety and environment policies in place. As a result, the cleaning solution is crucial and becomes an integral part of an effective parts cleaning process.
Ecoclean offers tailored solutions for all type of components used for aircraft manufacturing.
- Engine parts for helicopters and aircrafts
- Remanufactured / MRO parts
- Governors and Retainer bearings
- Gearbox & Turbine parts
- Fuel Pump parts
- Hydraulics & Pneumatics
- Aerospace fasteners
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Railways:
Parts manufacturing for railway industry must be able to withstand critical environments and ensure safety for all passengers. Ecoclean manufactures the parts cleaning machine deployed during manufacturing or rehauling of parts required for railways.
We offer component cleaning machines that are specifically designed to clean the following components,
- Engine parts
- Steel parts
- Wheels & Axles
- Suspension components
- Gears
- Bearings
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Metalworking:
Cleaning the machined parts poses quite a challenge, on the one hand, because of the sheer diversity of materials, part geometries and dimensions. On the other hand, demands on the technical cleanliness of surfaces have grown significantly over the last few years.
- Machined parts (Drilling, Milling, Turning etc.)
- Stamped parts
- Child parts for the automotive industry
- Pneumatic & Hydraulic parts
- Fasteners
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Medical Technology:
As these parts are related to human life, they call for the highest “sub-micron” level of component cleanliness. The SBS Ecoclean with its group company ‘UCM AG’ offers a comprehensive cleaning solution for “critical” medical products.
Products for use in dentistry and human medicine must meet the most exacting cleanliness standards – e.g., instruments classified as “critical” have to be sterile whenever they are used.
Our ultra-fine cleaning applications are,
- Medical instruments & tools
- Orthopedic implants (Hip, Knee, Cranial and Trauma)
- Orthodontic Implants and Dental components
- Inhaler components
- Rotary instruments for ENT and neurosurgery
- Arthroscopic shaver blades, and orthopedic surgery items
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Precision Optics:
Optical precision parts, components and devices for the entire optical range of the spectrum are used by customers all over the world in the fields of mechanical engineering, measuring technology, industrial image processing, medical equipment, laser technology, and the semiconductors and aerospace industries. Some of the applications demand most critical cleanliness requirements like “no particle larger than 1 µm”
Some of the major applications are
- Precision optical components (Prisms, Lenses etc)
- Optical filters and masks
- Micro optical components
- Optical laser components
- Mirrors
- Wafers
- Sapphire
- Optical navigation components (Gyroscopes)
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.
Surface Processing:
Ecoclean is one of the leading suppliers of complete solutions for surface treatment. These include plants and processes that change the surface of all kinds of components in order to be able to complete all the steps in a process without challenges. This includes the removal of fingerprints on plastic parts before painting or the activation of casting surfaces before thermal coating. We also offer plants and processes for the preservation of components with hot wax and for the stripping of components with high-pressure water up to 2,500 bars.
Ecoclean offers optimum solutions for surface roughening, activation, stripping, de-coring, rust removal, paint stripping, steam cleaning and cavity preservation.
- Automotive Engine & Transmission parts (e.g. Cylinder head, Crankshaft, Camshaft, Gears, Housings etc.)
- Automotive systems (e.g. Injection, Brake and Steering systems, Turbochargers etc.)
- Vehicle construction parts (Chassis, Car bodies, Skids etc.)
- Mass components (e.g. Turning, Milling, Fasteners, Hydraulics etc.)
- Non-metallic parts (e.g. Rubber, Ceramic, Plastic etc.)
- Aircraft and Defence components (e.g. Engine and Turbine components)
The comprehensive range of industrial parts cleaning machines for Manufacturing, Automobile, Medical or Aerospace industry.